MAIN MENU

A New Approach to Machine Automation

 

Machine builders face increasing complexity as machine architectures become more modular, connected and performance‑driven.

  • Slow and complex machine commissioning increases time to delivery and raises configuration risk due to manual wiring and parametrisation.
  • Limited flexibility and control in machine design restrict scalability when closed systems and proprietary interfaces are used.
  • Poor visibility into machine behaviour makes it difficult to detect performance deviations early, impacting reliability and uptime.

These challenges are addressed by embedding measurement, signal processing and open standard communication protocols directly into the machine architecture.

HBK Smart sensors with IO-Link deliver calibrated measurement data at the source, in the correct physical unit, reducing wiring effort and simplifying commissioning.

Standardised tools, interfaces and communication protocols support consistent, modular and repeatable system design across the entire machine.

Edge amplifiers with embedded, domain‑specific algorithms enable real‑time processing and decentralised control. This supports faster decision-making and improved machine stability, with focused solutions for weighing and force measurement applications.

Parallel IT/OT connectivity combines real‑time control with structured data access for diagnostics, monitoring and optimisation, forming the foundation for precise performance control and continuous machine health monitoring.

From Measurement to Machine Intelligence

chevron_left
chevron_right

Strain-gauge based, piezoelectric and MEMS sensor solutions measure force, torque, strain, pressure, vibration, motion or load directly within the machine.

  • High accuracy and stability under real operating conditions
  • Selection of appropriate sensing technology (strain gauge, piezo, MEMS)
  • Available as analogue, digital or smart sensors, including custom solutions

Industrial electronics and edge amplifiers process measurement data directly at the source.

  • Integrated filtering, compensation and calibration
  • Domain‑specific algorithms for real‑time machine behaviour
  • Reduced dependency on PLCs for signal processing
  • Process monitoring and diagnostics

Open standard communication interfaces enable seamless integration into machine architectures and higher‑level systems.

  • Simplified set‑up and parametrisation
  • Standardised communication across machine platforms
  • Parallel OT control and IT data access
  • Scalable integration into digital environments

Key Areas of Application

Machine Performance & Precision Control

Stabilise mechanical behaviour within each cycle using embedded force and torque feedback – improving repeatability and process capability.

Machine Health & Condition Monitoring

Detect deviations early, monitor degradation, and protect long-term uptime through structured performance visibility. 

Related Products

Showing 4 of 7 items

FAQs - Machine Automation

HBK’s machine automation integrates sensing, control and communication directly into industrial machines to realise closed loop control and fully automate processes. 

By providing real‑time physical feedback, machine automation reduces variability and enables more precise and repeatable machine operation.

Embedded sensing allows machines to measure physical phenomena directly, improving accuracy, repeatability and control while supporting smarter machine design.

Commissioning time is reduced by simplifying integration, minimising manual parametrisation and using standardised, modular architectures.

Smart sensors deliver calibrated data, integrate signal processing and reduce system complexity, enabling more efficient and scalable automation systems.

Scalability is achieved through modular architectures, standardised interfaces and reusable sensing and integration approaches.