MAIN MENU

Control Your Production, Not Just Your Measurement


As costs rise, even small inaccuracies lead to overfill, waste and reduced margins. Accurate weighing therefore depends on more than a sensor – it requires control of the entire measurement chain from force introduction to data integration into your automation system.

HBK transforms raw weighing signals into stable, high-resolution control data embedded directly into your production processes with industry-leading signal stability and repeatability. This allows immediate process adjustments, tighter control, and improved process capability – resulting in reduced variability, lower material costs, consistent product quality, higher productivity, and greater confidence in every production decision, even under demanding real-world conditions such as vibration, thermal drift, and high-speed operation..

usp-icon

Inconsistent data leads to inconsistent products. By providing a stable, high-resolution measurement signal, we empower you to accurately monitor process distribution and capability (Cp/Cpk). This allows you to reduce variability, tighten tolerances, and significantly decrease the number of out-of-spec products while improving overall process capability in a measurable way.

usp-icon

Every gram of overfill is a drain on your profitability. Our high-precision industrial weighing technology enables tighter control over dosing and filling processes, even at full production speed. The result is a direct reduction in material consumption, less waste, and a healthier bottom line with potential material savings that can reach significant levels depending on application.

usp-icon

Connecting measurement systems into your automation architecture can be complex and time-consuming. We simplify this with a standardised, connected architecture. Our solutions, including the IO-Link interface, integrate seamlessly with existing PLC, SCADA, and IT systems, allowing for faster deployment and a more scalable design while reducing commissioning time and integration risk.

From Unpredictable Results to Unbeatable Control

In high-speed production environments, industrial weighing is no longer just a measurement task. It is a critical control variable – used to manage material flow, ensure dosing accuracy, and maintain consistent output often resulting in increased giveaway, rework, and compliance risks.. From filling and dosing to logistics and legal-for-trade applications, weighing plays a central role across production processes, yet real-world conditions are rarely ideal. Vibration, temperature fluctuations, and the sheer speed of production can compromise weighing accuracy, leading to process variability and inconsistent output. This instability makes it impossible to rely on measurement for true process control.

The HBK Measurement Chain

chevron_left
chevron_right

It starts with correct force introduction. We help you isolate the true material load from external disturbances like vibration or structural stress, a critical factor often underestimated in weighing accuracy.

  • Correct force introduction in tanks, hoppers, and conveyors
  • Isolation from vibration and external influences
  • Compensation for structural forces

Our world-class load cells convert physical force into exceptionally stable and repeatable electrical signals, forming a reliable foundation for control with proven long-term stability and minimal drift.

  • High-precision load cells for static and dynamic weighing
  • Stable performance under continuous operation
  • Resistance to drift and environmental variation

State-of-the-art signal acquisition hardware guarantees high-resolution data conversion and filters out noise, even in harsh industrial settings where electromagnetic and mechanical disturbances are present..

  • High-resolution signal conversion
  • Reliable performance in industrial environments
  • Continuous data availability

We apply sophisticated, real-time filtering and compensation algorithms to transform raw signals into clean, reliable data ready for your control loop - a key differentiator in achieving stable results in dynamic conditions.

  • Filtering of vibration and noise
  • Temperature and drift compensation
  • Stabilisation of dynamic signals

Finally, this stable data is integrated directly into your PLC for real-time process adjustments and sent to SCADA/MES systems for overarching monitoring and analysis enabling full transparency and data-driven optimisation.

  • PLC and control loops for real-time adjustment
  • SCADA and MES systems for monitoring
  • Data platforms for optimisation and analysis
image

HBK and IO-Link: Is Your Measurement Chain Ready for Industry 4.0?

In the push towards Industry 4.0, traditional analog sensor technology often creates a bottleneck. It lacks the data transparency and plug-and-play simplicity needed for modern, agile production. How can you unlock the rich diagnostic and process data trapped inside your sensors to improve efficiency,  reduce downtime enable predictive maintenance strategies?

Key Areas of Application

Products

Sensors: load cells for static, dynamic and hygienic applications

Electronics: amplifiers, terminals, signal conditioning

Connectivity / edge: fieldbus, Industrial Ethernet, edge devices

Software: configuration, diagnostics and data analysis tools

FAQ's

Industrial weighing is using weighing technology inside a production line to actively control processes like filling, dosing, and material flow, ensuring consistent quality and efficiency in real time.

High-speed weighing data is fed directly into your PLC, which automatically adjusts dosing, filling or flow rates in real time. This instantly corrects deviations, stabilising the entire production process, and reducing variability.

Vibration, temperature changes and the sheer speed of the production line can create ‘noise’ that corrupts the weighing signal, making it unstable and unreliable for precise control.

By eliminating even small inaccuracies, you drastically reduce expensive overfill, minimise material waste, and increase your overall yield from the same amount of raw material.

Inline weighing means the weighing happens directly within the flow of production. Instead of pulling samples off the line for testing, every product or batch is measured as it moves, giving you 100% visibility without interrupting the process.

By providing a stable and precise measurement, you can track and reduce process variability. This allows you to maintain tighter tolerances and improve key quality metrics like Cp/Cpk, resulting in more consistent products and fewer rejects.

Integration into your PLC, SCADA, or MES allows your entire automation system to use weighing data for real-time control, monitoring, and optimisation.