Torque - OEM custom sensors

Torque measurement

Torque measurement is critical for assessing rotational force in mechanical systems—ensuring their efficiency, performance, and safety.

For OEM products, custom torque sensors are engineered to integrate seamlessly within tight mechanical assemblies while maintaining precision and robustness.

Strain gauge torque sensors convert the slight mechanical deformation caused by torque into an electrical signal. Known for their accuracy and long-term stability, they’re widely used in industrial and automotive systems.

Piezoelectric torque sensors respond to torsional force by generating an electrical charge. With fast response times and high durability, they are especially suited for dynamic measurements and harsh environments.

Choosing the right custom torque sensor involves evaluating factors like static vs. dynamic torque, measurement range, space constraints, and environmental conditions. A tailored solution ensures reliable, high-quality data from within your OEM product.

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Mechanical design
Sensing and electronics
Tailored torque range and resolution
Environmental and reliability options
Integration and validation

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Engineered geometry and materials for balance, stiffness, and seamless integration

Tailored shaft geometry (rotating, reaction, hollow, or flanged)
Materials optimised for torsional stiffness and fatigue life
Compact, balanced designs for integration in drivetrains or joints
Custom mechanical coupling and overload protection

Illustration of OEM sensor design and development in isometric perspective

High-fidelity torque sensing — from strain-gauge precision to digital intelligence

High-sensitivity strain-gauge or magneto-elastic measurement principles
Analog or digital signal conditioning integrated as required
Configurable output type (mV/V, V, mA, or digital protocols such as CAN, EtherCAT, IO•Link)
Optional temperature compensation and on•board calibration memory

Illustration of an AD105D circuit board electronic in isometric perspective

Accuracy that holds under motion — precise, stable, and fatigue-tested for every innovation

Low non•linearity, hysteresis, and crosstalk under combined load
Excellent thermal stability and zero•point repeatability
Designed for high•speed or bidirectional operation

Step 5 - Results of first Prototype Tests

Protected against the elements — built for heat, oil, and high-duty environments

IP-rated sealing for industrial, automotive, or robotics use
Custom cable routing and strain•relief options
Materials and coatings for corrosion or oil exposure
Long-term mechanical robustness and test traceability

Designed around your system — validated dynamically for torque, speed, and lifetime reliability

Shaft connection and coupling design adapted to your assembly
Dynamic testing and performance validation
Designed for required torque cycles and rotational lifetime

Step 2- The Engineer-to-Engineer discussion

Turning precision into performance – Custom torque sensors for dynamic and reliable OEM integration

Why HBK Custom Sensors for Torque measurement?

Strain gauge leadership – Decades of expertise in torque measurement with foil strain gauges delivering unmatched accuracy and stability.
Engineering partnership – OEM sensor design team ensures compact, durable, and integrable solutions.
Dynamic precision – Real-time accuracy even at high rotational speeds.
Durability – Superior fatigue life, resistant to vibration and shock.
Integration-ready – Rotary, reaction, hollow-shaft, or flange-mounted designs with telemetry or digital outputs.

Torque custom Sensor - Applications Example

Robotics – Joint torque sensors for precise control and safe operation.
Autonomous systems – Torque monitoring in drive modules and mobility platforms.
Agriculture & off-highway – High-torque measurement for drivetrains, hydraulic pumps, and PTO shafts.

Illustration of a farm tractor in isometric perspective

Got technical questions or need guidance on best practice?

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Our solutions experts can provide insights and recommendations, in-line with your specific requirements.

Let us help you find the perfect solution!

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Torque - OEM custom sensors

Torque measurement

Engineered geometry and materials for balance, stiffness, and seamless integration

High-fidelity torque sensing — from strain-gauge precision to digital intelligence

Accuracy that holds under motion — precise, stable, and fatigue-tested for every innovation

Protected against the elements — built for heat, oil, and high-duty environments

Designed around your system — validated dynamically for torque, speed, and lifetime reliability

Turning precision into performance – Custom torque sensors for dynamic and reliable OEM integration

Why HBK Custom Sensors for Torque measurement?

Torque custom Sensor - Applications Example

Got technical questions or need guidance on best practice?

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Main Menu

Main Menu

Main Menu

Main Menu

Torque - OEM custom sensors

Torque measurement

Engineered geometry and materials for balance, stiffness, and seamless integration

High-fidelity torque sensing — from strain-gauge precision to digital intelligence

Accuracy that holds under motion — precise, stable, and fatigue-tested for every innovation

Protected against the elements — built for heat, oil, and high-duty environments

Designed around your system — validated dynamically for torque, speed, and lifetime reliability

Turning precision into performance – Custom torque sensors for dynamic and reliable OEM integration

Why HBK Custom Sensors for Torque measurement?​

Torque custom Sensor - Applications Example

Got technical questions or need guidance on best practice?

We have moved ${referer} to www.hbkworld.com

We have moved ${referer} to www.hbkworld.com

We have moved ${referer} to www.hbkworld.com

We have moved ${referer} to www.hbkworld.com

We have moved ${referer} to www.hbkworld.com

We haved moved ${referer} to www.hbkworld.com

Why HBK Custom Sensors for Torque measurement?