Learn the basics and theory of operation

The four arms or branches of the bridge circuit are formed by the resistances R_{1} to R_{4}. The corner points 2 and 3 of the bridge designate the connections for the bridge excitation voltage V_{s}. The bridge output voltage V_{0 }, that is the measurement signal, is available on the corner points 1 and 4.

*Note: There is no generally accepted rule for the designation of the bridge components and connections. In existing literature, there are all kinds of designations and this is reflected in the bridge equations. Therefore, it is essential that the designations and indices used in the equations are considered along with their positions in the bridge networks in order to avoid misinterpretation.*

The bridge excitation is usually an applied, stabilized direct, or alternating voltage V_{s}. If a supply voltage V_{s} is applied to the bridge supply points 2 and 3, then the supply voltage is divided up in the two halves of the bridge R_{1}, R_{2} and R_{4}, R_{3} as a ratio of the corresponding bridge resistances, i.e., each half of the bridge forms a voltage divider.

The bridge can be imbalanced, owing to the difference in the voltages from the electrical resistances on R_{1}, R_{2} and R_{3}, R_{4}. This can be calculated as follows:

if the bridge is balanced and

where the bridge output voltage V_{0} is zero.
With a preset strain, the resistance of the strain gauge changes by the amount ΔR. This gives us the following equation:

For strain measurements, the resistances R_{1} and R_{2} must be equal in the Wheatstone bridge. The same applies to R_{3} and R_{4}.

With a few assumptions and simplifications, the following equation can be determined (further explanations are given in the HBM book 'An Introduction to Measurements using Strain Gauges'):

In the last step of calculation, the term ΔR/R must be replaced by the following:

Here k is the k-factor of the strain gauge, ε is the strain. This gives us the following:

The equations assume that all the resistances in the bridge change. For instance, this situation occurs in transducers or with test objects performing similar functions. In experimental tests, this is hardly ever the case and usually only some of the bridge arms contain active strain gauges, the remainder consisting of bridge completion resistors. Designations for the various forms, such as quarter bridge, half bridge, double quarter or diagonal bridge and full bridge, are commonplace.

Depending on the measurement task one or more strain gauges are used at the measuring point. Although designations such as full bridge, half bridge, or quarter bridge are used to indicate such arrangements, actually they are not correct. In fact, the circuit used for the measurement is always complete and is either fully or partially formed by the strain gauges and the specimen. It is then completed by fixed resistors, which are incorporated within the instruments.

Transducers generally have to comply with more stringent accuracy requirements than measurements pertaining to experimental tests. Therefore, transducers should always have a full bridge circuit with active strain gauges in all four arms.

Full bridge or half bridge circuits should also be used for stress analysis if different kinds of interferences need to be eliminated. An important condition is that cases of different stresses are clearly distinguished, such as compressive or tensile stress, as well as bending, shear, or torsional forces.

The table below shows the dependence of the geometrical position of the strain gauges, the type of bridge circuit used and the resulting bridge factor B for normal forces, bending moments, torque and temperatures. The small tables given for each example specify the bridge factor B for each type of influencing quantity. The equations are used to calculate the effective strain from the bridge output signal V_{O}/V_{S}.

*Note: A cylindrical shaft is assumed for torque measurement in example 13, 14, and 15. For reasons related to symmetry, bending in X and Y direction is allowed. The same conditions also apply for the bar with square or rectangular cross sections.*

**Explanations of the symbols:**

T | Temperature |

F_{n} | Normal force |

M_{b} | Bending moment |

M_{bx}, M_{by} | Bending moment for X and Y directions |

M_{d} | Torque |

ε_{s} | Apparent strain |

ε_{n} | Normal strain |

ε_{b} | Bending strain |

ε_{d} | Torsion strain |

ε | Effective strain at the point of measurement |

ν | Poisson’s ratio |

Active strain gauge | |

Strain gauge for temperature compensation | |

Resistor or passive strain gauge |