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Torque - OEM custom sensors

HBK扭矩传感器即使在高速下也能提供精确、稳定的数据。凭借久经考验的应变片专业知识和以 OEM 为重点的设计,它们可确保机器人、电动汽车和机械的耐久性、安全性和效率。 

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Torque - OEM custom sensors

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将精度转化为性能 – 定制扭矩传感器,实现动态可靠的OEM集成

为什么选择HBK Custom 传感器进行扭矩测量?

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  • 应变片领导地位 – 数十年来,箔式应应变计在扭矩测量方面的专业知识可提供无与伦比的精度和稳定性。
  • 工程合作伙伴关系 – OEM 传感器设计团队确保紧凑、耐用和可集成的解决方案。
  • 动态精度 – 即使在高转速下也能实现实时精度。
  • 耐用性 – 优异的Fatigue(疲劳测试软件)寿命,振动和冲击。
  • 集成就绪型 – 具有遥测或数字输出的旋转、反作用、空心轴或法兰安装设计。
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    定制 您的扭矩传感器

    机械设计

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  • 定制的轴几何形状(旋转、反作用、空心或法兰)  
  • 针对扭转刚度和 Fatigue(疲劳测试软件)寿命优化的材料  
  • 紧凑、平衡的设计,可集成在传动系统或接头中  
  • 自定义机械耦合和过载保护  
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    传感和电子

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  • 高灵敏度应变片或磁弹性测量原理  
  • 根据需要集成模拟或数字信号调理  
  • 可配置输出类型(mV/V、V、mA,或数字协议,如CAN、EtherCAT、IO•Link)  
  • 可选温度补偿和板载校准存储器  
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    定制的扭矩范围和分辨率  

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  • 低非线性、滞后和组合负载下的串扰
  • 优异的热稳定性和零点重复性
  • 专为高速或双向操作而设计  
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    环境和可靠性选项

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  • 工业、汽车或机器人使用的IP级密封  
  • 自定义电缆路由和应变•消除选项  
  • 用于腐蚀或油暴露的材料和涂层  
  • 长期机械稳定性和测试可追溯性  
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    集成和验证

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  • 适合装配的轴连接和联轴器设计 
  • 动态测试和性能验证 
  • 专为所需的扭矩循环和旋转寿命而设计
  • 扭矩定制传感器 - 应用示例

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  • 机器人 – 用于精确控制和安全操作的关节扭矩传感器。
  • 自主系统 – 驱动模块和移动平台中的扭矩监控。
  • 农业和非公路–传动系统、液压泵和PTO轴的高扭矩测量。.
  • Torque measurement 

    Torque measurement is critical for assessing the rotational force in mechanical systems to ensure their efficiency, performance, and safety. For OEM products, this requires custom torque sensors engineered to integrate seamlessly within tight mechanical assemblies while maintaining precision and robustness.

    Among the leading technologies, strain gauge torque sensors are known for their accuracy and long-term stability. They work by converting the slight mechanical deformation caused by torque into an electrical signal, making them widely used in industrial and automotive systems. In contrast, piezoelectric torque sensors respond to torsional force by generating an electrical charge. Their fast response times and high durability make them especially suited for dynamic measurements and harsh environments.

    Ultimately, choosing the right custom torque sensor involves evaluating factors like static vs. dynamic torque, measurement range, space constraints, and environmental conditions. A tailored solution is the best way to guarantee reliable, high-quality data from within your OEM product.

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    Engineered geometry and materials for balance, stiffness, and seamless integration

     
    • Tailored shaft geometry (rotating, reaction, hollow, or flanged)  ​
    • Materials optimised for torsional stiffness and fatigue life  ​
    • Compact, balanced designs for integration in drivetrains or joints  ​
    • Custom mechanical coupling and overload protection  
     

    High-fidelity torque sensing — from strain-gauge precision to digital intelligence

     
    • High-sensitivity strain-gauge or magneto-elastic measurement principles  ​
    • Analog or digital signal conditioning integrated as required  ​
    • Configurable output type (mV/V, V, mA, or digital protocols such as CAN, EtherCAT, IO•Link)  ​
    • Optional temperature compensation and on•board calibration memory  
     

    Accuracy that holds under motion — precise, stable, and fatigue-tested for every innovation

     
    • Low non•linearity, hysteresis, and crosstalk under combined load  ​
    • Excellent thermal stability and zero•point repeatability  ​
    • Designed for high•speed or bidirectional operation  

    Protected against the elements — built for heat, oil, and high-duty environments

     
    • IP-rated sealing for industrial, automotive, or robotics use  ​
    • Custom cable routing and strain•relief options  ​
    • Materials and coatings for corrosion or oil exposure  
    • Long-term mechanical robustness and test traceability 

    Designed around your system — validated dynamically for torque, speed, and lifetime reliability

     
    • Shaft connection and coupling design adapted to your assembly  ​
    • Dynamic testing and performance validation  ​
    • Designed for required torque cycles and rotational lifetime

    Turning precision into performance – Custom torque sensors for dynamic and reliable OEM integration

    Why HBK Custom Sensors for Torque measurement?​

    • Strain gauge leadership – Decades of expertise in torque measurement with foil strain gauges delivering unmatched accuracy and stability.​
    • Engineering partnership – OEM sensor design team ensures compact, durable, and integrable solutions.​
    • Dynamic precision – Real-time accuracy even at high rotational speeds.​
    • Durability – Superior fatigue life, resistant to vibration and shock.​
    • Integration-ready – Rotary, reaction, hollow-shaft, or flange-mounted designs with telemetry or digital outputs.

    Torque custom Sensor - Applications Example

     

    • Robotics – Joint torque sensors for precise control and safe operation.​
    • Autonomous systems – Torque monitoring in drive modules and mobility platforms.​
    • Agriculture & off-highway – High-torque measurement for drivetrains, hydraulic pumps, and PTO shafts.
    Illustration of a farm tractor in isometric perspective

     

    Got technical questions or need guidance on best practice? 


    There’s a lot of technical information out there and - at HBK - we know that sometimes you just want to speak directly to a specialist.
    Our solutions experts can provide insights and recommendations, in-line with your specific requirements.


    Let us help you find the perfect solution!

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