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Load - OEM custom sensors

HBK 负载传感器确保坚固、准确的测量。定制设计无缝集成到OEM产品中,提供安全性、合规性和长期可靠性。

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Load - OEM custom sensors

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可以测量的强度 – 针对关键OEM应用的定制负载传感器

为什么要使用HBK定制传感器进行负载测量?

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  • 应变片称重传感器专业知识 – HBK 是高精度负载传感解决方案的全球领导者。
  • 工程合作伙伴关系 – 专注于 OEM 的团队设计针对静态和动态负载优化的解决方案。 
  • 高容量解决方案 – 从轻负载到数千吨。
  • 自定义外形规格 – 剪切梁、压缩单元、张力链接、环。 
  • 恶劣的环境保护 – 提供IP69K和ATEX认证的选项。
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    自定义 您的负载传感器

    机械设计

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  • 为压缩、张力或剪切应用量身定制的几何形状  
  • 根据容量、耐腐蚀性或卫生要求选择建筑材料  
  • 低外形、环形、S 型或单点体系结构可用  
  • 用于过载保护的机械加固 
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    传感和电子

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  • 用于稳定长期输出的精密应变片配置  
  • 具有可选放大器集成的模拟或数字信号路径  
  • 自定义桥接电阻和输出灵敏度  
  • 适应应用的校准和温度补偿 
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    性能特性

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  • 定义的标称载荷和满量程载荷  
  • 在静载荷  
  • 下优异的线性和蠕变性能
  • 用于计量、称重或测试应用的高重复性  
  • 低噪声,可在低负载下精确测量  
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    环境和可靠性选项

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  • 专为工业、食品或户外环境而设计  
  • IP 级防护和耐腐蚀材料  
  • 电缆和连接器选项,便于系统集成  
  • 循环加载下的长期稳定性 
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    集成和验证

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  • 特定于应用的安装接口和机械配合  
  • 验证实际运行条件下的性能  
  • 校准证书和文档支持
  • 加载自定义传感器 - 应用程序示例

    Ul.
  • 农业和非公路 – 车载称重、负载监测,确保安全和效率。
  • 医疗设备 – 康复和假肢中的负载传感。
  • 机器人 – 运动、精密称重和自适应拣选、平衡控制中的负载监控
  • Strength you can measure – custom load sensors for critical OEM applications

    Load measurement 

    As a cornerstone of mechanical and structural monitoring, load measurement is essential in industries like construction, manufacturing, transportation, and logistics. For OEM products, custom load sensor solutions are key to ensuring accurate weight and force measurement, which supports safety, performance, and compliance directly from within your system.

    The most common solution, strain gauge load cells, offers high accuracy and excellent stability by converting an object's deformation into a precise electrical signal, performing reliably in both static and dynamic conditions. For environments where electrical solutions are less viable, hydraulic and pneumatic load cells provide a highly robust alternative, measuring force via pressure changes in a fluid.

    Selecting the right load sensor requires a careful assessment of your application, including the load type (tension, compression, or both), measurement range, accuracy requirements, and environmental conditions. A tailored integration is the best way to ensure dependable data and efficient, safe operation.

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    Engineered for precision under load — from compression to tension, built to fit your process

     
    • Geometry tailored to compression, tension, or shear applications  ​
    • Choice of construction material for capacity, corrosion resistance, or hygiene requirements  ​
    • Low-profile, ring, S-type, or single-point architectures available  ​
    • Mechanical reinforcement for overload protection 
     

    Reliable strain-gauge measurement — delivering stable, accurate signals from day one

     
    • Precision strain-gauge configuration for stable long-term output  ​
    • Analog or digital signal path with optional amplifier integration  ​
    • Custom bridge resistance and output sensitivity  ​
    • Calibration and temperature compensation adapted to application 

    Measurement integrity that lasts — precise, consistent, and repeatable even at low loads

     
    • Defined nominal and full-scale loads  ​
    • Excellent linearity and creep behaviour under static load  ​
    • High repeatability for dosing, weighing, or testing applications  ​
    • Low noise for precise measurement at low loads

    Ready for any environment — hygienic, sealed, and proven under demanding conditions

     

    • Designed for industrial, food, or outdoor environments  ​
    • IP-rated protection and corrosion-resistant materials  ​
    • Cable and connector options for easy system integration  ​
    • Long-term stability under cyclic loading 

    Adapted to your process — calibrated, certified, and ready for embedded operation

     
    • Application-specific mounting interface and mechanical fit  ​
    • Verification of performance under real operating conditions  ​
    • Supported with calibration certificates and documentation

    Why HBK Custom Sensors for Load measurement?​

    • Strain gauge load cell expertise – HBK is a global leader in high-accuracy load sensing solutions.​
    • Engineering partnership – OEM-focused teams design solutions optimized for static and dynamic loads. ​
    • High-capacity solutions – From light loads to thousands of tons.​
    • Custom form factors – Shear beams, compression cells, tension links, rings. ​
    • Harsh environment protection – IP69K and ATEX-certified options available.

    Load custom Sensor - Applications Example

     

    • Agriculture & off-highway – On-board weighing, load monitoring for safety and efficiency.​
    • Medical devices – Load sensing in rehabilitation and prosthetics.​
    • Robotics – Load Monitoring in Motion, Precision Weighing & Adaptive Picking, Balance Control
    Illustration of an automated retail warehouse (AGV) robot in isometric perspective

     

    Got technical questions or need guidance on best practice? 


    There’s a lot of technical information out there and - at HBK - we know that sometimes you just want to speak directly to a specialist.
    Our solutions experts can provide insights and recommendations, in-line with your specific requirements.


    Let us help you find the perfect solution!

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