arrow_back_ios

Main Menu

See All Software See All Instruments See All Transducers See All Vibration Testing Equipment See All Electroacoustics See All Acoustic End-of-Line Test Systems See All Academy See All Resource Center See All Applications See All Industries See All Services See All Support See All Our Business See All Our History See All Global Presence
arrow_back_ios

Main Menu

See All nCode - Durability and Fatigue Analysis See All ReliaSoft - Reliability Analysis and Management See All Test Data Management See All DAQ Software See All Drivers & API See All Utility See All Vibration Control See All High Precision and Calibration Systems See All DAQ Systems See All S&V Hand-held Devices See All Industrial Electronics See All Power Analyzer See All S&V Signal Conditioner See All Acoustic Transducers See All Current and Voltage Sensors See All Displacement Sensors See All Force sensors See All Load Cells See All Multi Component Sensors See All Pressure See All Strain Sensors See All Strain Gauges See All Temperature Sensors See All Tilt Sensors See All Torque Sensors See All Vibration See All Accessories for Vibration Testing Equipment See All Vibration Controllers See All Measurement Exciters See All Modal Exciters See All Power Amplifiers See All LDS Shaker Systems See All Test Solutions See All Actuators See All Combustion Engines See All Durability See All eDrive See All Production Testing Sensors See All Transmission & Gearboxes See All Turbo Charger See All Training Courses See All Acoustics See All Asset & Process Monitoring See All Custom Sensors See All Data Acquisition & Analysis See All Durability & Fatigue See All Electric Power Testing See All NVH See All Reliability See All Vibration See All Weighing See All Automotive & Ground Transportation See All Calibration See All Installation, Maintenance & Repair See All Support Brüel & Kjær See All Release Notes See All Compliance See All BKSV Worldwide Contacts
arrow_back_ios

Main Menu

See All API See All Experimental Testing See All Piezoelectric Charge Accelerometers See All Piezoelectric CCLD (IEPE) accelerometers See All Electroacoustics See All Noise Source Identification See All Environmental Noise See All Sound Power and Sound Pressure See All Noise Certification See All Industrial Process Control See All Structural Health Monitoring See All Electrical Devices Testing See All Electrical Systems Testing See All Grid Testing See All High-Voltage Testing See All Vibration Testing with Electrodynamic Shakers See All Structural Dynamics See All Machine Analysis and Diagnostics See All Dynamic Weighing See All Vehicle Electrification See All Calibration Services for Transducers See All Calibration Services for Handheld Instruments See All Calibration Services for Instruments & DAQ See All On-Site Calibration See All Resources See All Software License Management

The use of nCode software for test and CAE in the product development processes of AL-KO

Since 1931, AL-KO have been manufacturing premium, high quality components used in the automotive, commercial and leisure industry. The extensive range of AL-KO’s chassis components premium accessories and spare parts are engineered to last. 

Challenge

Capture and secure the fatigue life of all components and products developed by AL-KO through an accurate virtual and physical testing process. AL-KO needs to be able to make precise predictions regarding product life, performance, durability, and warranty while reducing the overall time and effort going into the development process.

Solution

AL-KO established a development and testing process that includes the use of nCode GlyphWorks for data analysis and nCode DesignLife for fatigue simulation, enabling a cost efficient, fast, and reliable development and production of new components.
Injection molding analysis performed by Moldex3D on a seat adjustment.

Results

  • less prototypes
  • extended durability
  • easy identification of critical locations
  • reduced costs for tooling
  • reduced development time
  • more precise tests
  • easy generation of test rig signals

“With just a few simple FE-analysis based changes to the design, we were able to extend the durability of our 13“ axle by more than 5 times, having the same costs and material conditions as previously used. nCode DesignLife helps us to identify critical locations, and nCode GlyphWorks helps us to generate test rig signals easily. With a combined use of nCode software for both test and CAE analysis, we created opportunities in product development AL-KO previously didn’t have, and we could reduce prototypes, physical testing effort, costs, and development time.“

Wolfgang Hildensperger, responsible for FEM and fatigue analysis at AL-KO


Want to learn more about the featured products?

Test data processing and durability analysis

nCode GlyphWorks is a data processing system that contains a powerful set of pre-defined tools for performing durability analysis and other insightful tasks such as digital signal processing. Designed to handle huge amounts of data, GlyphWorks provides a graphical, process-oriented environment that contains leading analysis capabilities for saving both time and money in environmental qualification and product validation.

CAE-based fatigue analysis

nCode DesignLife is an up-front design tool that identifies critical locations and calculates realistic fatigue lives from leading finite element (FE) results for both metals and composites. Design engineers can go beyond performing simplified stress analysis and avoid under- or over-designing products by simulating actual loading conditions to avoid costly design changes.

Ready to achieve success through failure prediction?