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Safe, Reliable Battery Testing. Every Time

Battery manufacturers and electric vehicle OEMs need to ensure the durability, safety, and optimal performance of batteries in EVs and energy storage systems. Advanced testing is essential for accurately analysing key variables such as temperature, strain and electrochemical behaviour in environments with high electromagnetic interference, high voltage, and limited space, without compromising data integrity or safety.

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Validate battery performance, ensure safety, build consumer trust and meet stringent international regulatory standards.

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Prevent costly recalls, reduce warranty claims, and minimise financial risks.

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Implement faster development cycles, discover technological breakthroughs and stay competitive.

Proven Optical Technology Helping Drive Electrification

HBK provides advanced optical measurement solutions for battery testing combining Fiber Bragg Grating (FBG) technology with integrated, flexible data acquisition (DAQ) platforms. Our tailored solutions enable seamless hybrid measurements and comprehensive data analysis, supported by extensive application expertise.

Optical Measurement Chain for Testing Batteries

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FS70 FBG FS42 PI 1

FS70FBG Optical Configurable Array of FBG

 

Flexible fiber-optic strain sensing solution for precise, multi-point measurements in space-constrained and demanding environments. With configurable FBG spacing, wavelengths, cable lengths and connectors, it delivers stable, EMI-immune measurements with excellent durability for indoor and outdoor applications.

FS63 73 DTP hand

FS63DTP Dielectric Temperature Probe

 

Compact, fully dielectric FBG temperature sensor designed for safe, precise measurement in energized and space-constrained environments. With fast response, calibration options up to 200 °C, and customizable cable and connector configurations, it is ideal for battery, electrical machine, and medical device applications.

Quantum X MXFS8DI1 FC optical interrogator 1

QuantumX MXFS Optical Interrogator

 

A modular optical interrogator for QuantumX, the MXFS enables precise, synchronized FBG measurements across large sensor networks. It combines optical and electrical measurement in one scalable DAQ platform, with dynamic and static options for testing and long-term monitoring.

Monitor catman plus software box left teaser

Catman data acquisition software

 

Versatile data acquisition software for fast, intuitive measurement setup, real-time visualization, analysis and reporting. Catman connects seamlessly with HBK DAQ systems and sensors.

 

Related Case Study

 

Researchers at TU Berlin used HBK’s FBG sensors to measure strain and temperature across an NMC111/graphite pouch cell.

Comparing these signals with electrochemical data revealed local phase transitions and battery behaviour that voltage analysis alone can miss, supporting more accurate diagnostics, state-of-charge estimation, performance, and safety.

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Isaac Shina Dzorgbenyo TU Berlin

FAQs

Their small size and low mass give them an extremely short response time, enabling almost immediate heat transfer. This responsiveness is critical for accurately capturing dynamic thermal events inside a battery.

They are immune to electromagnetic (EM) and radio frequency (RF) interferences. Unlike traditional electrical sensors that can fail or need extensive protection, FBG optical sensors deliver reliable, accurate, and stable data, making them perfect for battery testing environments.

Optical sensors are passive and constructed from dielectric (electrically insulating) materials. This design makes them intrinsically safe for high-voltage applications and prevents them from interfering with other operations. They don't require an excitation signal, and their insulation means they can even be left inside a battery after testing, which saves time and resources.

Fiber Bragg Grating (FBG) technology allows for multipoint measurements through a single fiber optic cable. This multiplexing capability lets you define the number of measuring points and their position, enabling detailed strain and temperature mapping with minimal cabling and reduced interference with the battery.

HBK's QuantumX MXFS optical interrogator module is designed to integrate seamlessly with the complete QuantumX data acquisition (DAQ) platform. This allows for flexible and precise hybrid measurement chains to be set up quickly and easily using a "Plug and Measure" approach with software like catman.