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When you're monitoring a bridge, testing a new component or measuring structural behaviour in a demanding environment, choosing the right sensors is only part of the challenge.

You also need to capture the measurements accurately, handle the data efficiently and make sure the complete system works together as intended.

Fiber Bragg Grating (FBG) technology offers a flexible approach to optical measurement. But which sensors should you choose? What kind of interrogator do you need? And which software will help you get the most from your data?

The answer depends on what you're measuring, where you're measuring it and what you need to learn from the results.

This guide walks you through the key decisions.

First, understand how an FBG measurement system works

An optical measurement chain has three main elements. Each plays a different role, and the right combination depends on your measurement requirements.

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1. Optical sensors: capture what matters

FBG sensors measure physical changes such as strain and temperature. Depending on the sensor design, optical sensing solutions can also measure other parameters, including acceleration, force and displacement.

Several sensors can be connected along a single optical fibre, allowing multiple measurement points without requiring a separate electrical cable for every sensor.

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2. Optical interrogators: turn light into measurements

An interrogator reads the optical signals reflected by the FBG sensors and converts changes in their wavelengths into measurement data.

The right instrument depends on factors such as the number of sensors, the required measurement speed, measurement accuracy and the conditions in which the system will operate.

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3. Software: make the data useful

Software lets you acquire, visualise, record and analyse measurement data.

Depending on your application, you may also need synchronisation with other measurement systems, data export or integration into a wider monitoring workflow.

The key is to select these elements as one measurement chain, rather than making each decision in isolation.

Step 1: Start with your application

Before comparing specifications, define the measurement challenge.

Where will the sensors be installed?

A laboratory test, a bridge exposed to changing weather and an industrial installation all place different demands on a sensing system.

Consider:

  • Installation: Will sensors be bonded, welded, bolted or installed using another method?
  • Environment: Will they be exposed to moisture, corrosion, vibration, temperature changes or electromagnetic interference?
  • Accessibility: Will the installation be easy to reach, or will maintenance require significant time and resources?
  • Installation expertise: Can your team make optical fibre connections on site, or would pre-assembled sensor arrays simplify the process?
Regarding Structural Health Monitoring, engineers from HBK installed Fiber Bragg sensors (optical sensor technology) on a bridge near a city and a sea. Structural Health Monitoring - Bridges and Sensors, session 3 from day 2 of the 2022 HBK Technology Days.

These factors help narrow down the appropriate sensor design, protection level, cable configuration and installation method.

Why consider FBG technology?

Optical sensing can be particularly useful when you need multiple measurement points, long distances between sensors and acquisition equipment, lightweight cabling or immunity to electromagnetic interference.

It can also be a good fit for demanding structural monitoring applications where long-term measurement stability matters.

The benefits depend on the complete installation, so the sensing technology should always be assessed against your specific requirements.

Step 2: Define what you need to measure

Once you understand the application, focus on the measurement itself.

What physical parameter are you measuring?

Strain, temperature and dynamic structural behaviour can require different sensor designs and measurement configurations. The sensor must be suitable for the parameter and the conditions at the measurement point.

How much change do you need to capture?

Consider the expected measurement range, the required accuracy and the resolution needed to distinguish meaningful changes. Fatigue resistance may also be important when the structure experiences repeated loading.

How quickly must measurements be acquired?

A slowly changing structural response and a rapidly changing event do not have the same acquisition requirements.

Your interrogator needs a suitable sampling rate and measurement performance for the phenomenon you're investigating.

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How many measurement points do you need?

FBG technology allows multiple sensors to share an optical fibre, but the practical number depends on the wavelength allocation, optical losses, fibre length, connections and interrogator capabilities.

Planning the network early helps avoid unnecessary complexity and ensures the complete system can acquire the signals you need.

Step 3: Choose the right interrogator and software

With your application and measurement requirements defined, you can determine which acquisition and data-processing capabilities are needed.

Choosing an optical interrogator

Consider these questions when comparing instruments:

  • Static or dynamic measurements? Choose an instrument that supports the speed and type of measurements required by your application.
  • How many sensors and channels? Check the available wavelength range, optical channels, dynamic range and signal-processing capabilities.
  • How far away are the sensors? Account for fibre length, connections and optical losses when assessing the complete network.
  • Where will the equipment operate? A portable system for field testing may have different requirements from an instrument intended for continuous industrial monitoring.
  • Does the system need to work with other measurement equipment? Check compatibility and synchronisation requirements before selecting the acquisition hardware.
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There is no single interrogator that is right for every application. The aim is to find the right balance between measurement performance, system complexity and operating requirements.

Choosing the right software

Good software should support the way you work with measurement data, not add unnecessary complexity.

Think about how you will use the results:

  • Visualisation: Do you need straightforward live measurements, detailed analysis or both?
  • Data management: How will measurements be recorded, exported and stored?
  • System integration: Do you need synchronised data from multiple devices or different measurement technologies?
  • Workflow: Will the software be used for laboratory testing, commissioning, field measurements or continuous monitoring?
  • Usability: Who will operate the system, and what level of training or specialist knowledge will they need?

Also verify software and hardware compatibility early in the selection process. Not every software package supports every interrogator or measurement configuration.

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Optical Measurement Solutions

Discover how to ensure absolute measurement stability and 100% electromagnetic safety and protect your critical infrastructure with HBK's proprietary BraggMETER™ technology.

Bring the complete measurement chain together

The best results come from considering the sensors, interrogator, optical network and software as one system.

A few examples illustrate why.

Monitoring a large structure

You may need many sensors distributed across a bridge or other infrastructure, with long fibre runs and stable measurements over time. Sensor layout, wavelength allocation and optical losses become important design considerations.

Measuring in an electrically noisy environment

Where electromagnetic interference is a concern, optical sensing can help provide reliable measurements without the susceptibility associated with conventional electrical sensing elements. The complete installation must still meet the application's requirements.

Capturing fast-changing behaviour

If you're investigating dynamic loads or vibration, acquisition speed, measurement range and data synchronisation become key factors in choosing the interrogator and software.

In each case, the right solution starts with the measurement challenge, not with a product specification in isolation.

Need help choosing the right FBG setup?

Every measurement application brings its own combination of requirements, constraints and priorities.

HBK's optical sensing portfolio includes FBG sensors, optical interrogators and measurement software to support different testing and structural monitoring needs.

Defining your measurement objectives, installation conditions and data requirements is the best starting point for selecting a suitable configuration.

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Let's discuss your application

Whether you're planning a new monitoring installation or developing an existing measurement setup, HBK can help you evaluate the components and compatibility requirements for your project.

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